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Jiangyin Tongxin Vulcanizing Machine Manufacturing Co., Ltd.
6 Years
| Ask Lasest Price | |
| Brand Name : | Tongxin |
| Certification : | IS0 |
| Price : | Negotiable |
| Delivery Time : | 15-30days |
| Payment Terms : | T/T,L/C,Western Union,Paypal and MoneyGram |
High quality selling conveyor joint vulcanizing machine
The cooling system of mining TX series produced by our company adopts German technology-efficient water cooling plate products. The cooling time of the equipment after completion of vulcanization can be completed within 15-20 minutes. The cooling efficiency is improved by at least 6-10 times. Both ordinary and explosion-proof vulcanization joint machines can be equipped with a rapid cooling system. The high-efficiency water cooling plate of the vulcanizing machine is exquisitely made of high-quality aluminum alloy and copper materials.
ADVANTAGES:
HEATING PLATEN
Custom extruded plank, silicone heating elements (up to
180°C/356°F), and durable composite insulating packaging are used
to construct a flexible platen that contours to belt
irregularities.
It takes 15~25mins rise up to vulcanizing temperature (about
145°C).
PRESSURE SYSTEM
Signature ANTAI “Pressure Bag” uniform pressure system is lighter
up to 4 times than the outdated pressure bag.
The pressure bag can reach full expansion in one time and ensure
the uniform pressure up to 3.0MPa.
PRESSURE PUMP
Automatic mute pressure pump own the features as smaller size,
lighter weight and high impact-resistance. Compared with the manual
pump, the operating pressure can be 23kg/cm2 (2.3MPa).
COOLING SYSTEM (Option Available)
Custom “Extruded Plank” cooling system within platens is made by
several cuprum pipelines, it only takes about 20mins to drop the
temperature down to 60°C.
AUTOMATIC CONTROL BOX
With automatic temperature control, security alarm and
automatically switch off the power. The control box can monitor the
temperature of 3-5 different points on each heating platen at the
same time to ensure the result of splicing.
1 Overview
vulcanizing machine is equipped with a water-cooling circulation device. The heating plate has a fast cooling speed and can be disassembled in 5-10 minutes. Especially in hot weather, high temperature environment and tight construction period, using this water-cooled vulcanizing machine can improve work efficiency and shorten construction period.
vulcanization mechanism is light and lightweight, and can be moved by hand. Consider the convenience of power and water before installation. Use a special water pipe to connect the tap water source to the cooling water pipe of the upper and lower heating plates of the vulcanizing machine, but do not put water for the time being. At this time, start the constant temperature to the end of the vulcanization constant temperature time. At this time, turn on the tap water and pass water to the hot plate. When the temperature drops to the process specified value At this time, the equipment can be drained and the vulcanization operation can be completed.
2. Technical parameters:
(1) curing pressure: 1 ~ 1.8 Mpa;
(2) curing temperature: 145 ° C;
(3) Surface temperature difference of vulcanized sheet: ± 5 ℃;
(4) Heating time (normal temperature to 145 ° C): not more than 30
mins;
(5) Power supply voltage: 380V 660V 50 / 60HZ 3PHASES;
(6) Temperature adjustment range: 0 ~ 200 ℃;
(7) Timing adjustment range: 0 ~ 99 mins;
(8) The gap of the upper and lower heating plates after pressing
0.8Mpa is not more than 0.4mm.
| Project/Data/Model | Adhesive tape width | specification | Heating plate size Length × width | Total power (kw) | Heavy weight (kg) | Dimensions Length × width × height | total weight (kg) | Configuring device | |
| Manual pump | Electric control box | ||||||||
TXCK-650 DJSL/DGLJL-650 | 650 | 650×830 | 830×820 | 9.8 | 56 | 1320×830×585 | 398 | 1 | 1 |
| 650×1000 | 1000×820 | 11.8 | 66 | 1320×1000×585 | 460 | 1 | 1 | ||
TXCK-800 DJSL/DGLJL-800 | 800 | 800×830 | 830×995 | 11.89 | 70 | 1450×830×585 | 485 | 1 | 1 |
| 800×1000 | 1000×995 | 14.4 | 79 | 1450×1000×585 | 550 | 1 | 1 | ||
TXCK-1000 DJSL/DGLJL-1000 | 1000 | 1000×830 | 830×1228 | 14.7 | 82 | 1700×830×585 | 556 | 1 | 1 |
| 1000×1000 | 1000×1228 | 17.8 | 95 | 1700×1000×585 | 596 | 1 | 1 | ||
TXCK-1200 DJSL/DGLJL-1200 | 1200 | 1200×830 | 830×1431 | 17.2 | 96 | 1950×830×750 | 784 | 1 | 1 |
| 1200×1000 | 1000×1431 | 20.7 | 113 | 1950×1000×750 | 900 | 1 | 1 | ||
TXCK-1400 DJSL/DGLJL-1400 | 1400 | 1400×830 | 830×1653 | 19.8 | 107 | 2150×830×900 | 857 | 1 | 1 |
| 1400×1000 | 1000×1653 | 23.9 | 132 | 2150×1000×900 | 1080 | 1 | 1 | ||
TXCK-1600 DJSL/DGLJL-1600 | 1600 | 1600×830 | 830×1867 | 22.3 | 120 | 2380×830×900 | 1102 | 1 | 1 |
| 1600×1000 | 1000×1867 | 27 | 146 | 2380×1000×900 | 1400 | 1 | 1 | ||
TXCK-1800 DJSL/DGLJL-1800 | 1800 | 1800×830 | 830×2079 | 24.9 | 137 | 2620×830×900 | 1247 | 1 | 1 |
| 1800×1000 | 1000×2079 | 30.. | 164 | 2620×1000×900 | 1500 | 1 | 1 | ||
TXCK-2000 DJSL/DGLJL-2000 | 2000 | 2000×830 | 830×2303 | 27.6 | 154 | 2830×830×900 | 1385 | 1 | 1 |
| 2000×1000 | 1000×2303 | 33.2 | 182 | 2830×1000×900 | 1750 | 1 | 1 | ||
TXCK-2200 DJSL/DGLJL-2200 | 2200 | 2200×830 | 830×2478 | 29.7 | 165 | 2997×830×900 | 1446 | 1 | 1 |
| 2200×1000 | 1000×2478 | 35.8 | 198 | 2997×1000×900 | 1800 | 1 | 1 | ||
1.Frame
2.clamping mechanism
3.horn
4.screw
5 .nut
6. Washer
7. High pressure hose
8 .Pressure test pump
9 .heat shield
10.upper heating plate
11.Secondary cable
12.Electric control box
13.Primary cable
14.lower heating plate
15.Water pressure plate
1. Before the installation of the combing machine, the main parts (such as electric healing plates, pressure devices, racks, etc.) are evenly separated and separated, and the vulcanizer is temporarily transported to the site for temporary installation.
2. each separate separation of the parts, is also a frequent moving parts. Generolly, the heaviest parts can be handled by two people, so it is convenient to install and disassemble.
3. Before installation, find a more spacious place on the installation of the tape conveyor. In this place, not only the indefinite operating area and space, but also the placement of the tape and the power wiring are convenient.
4.Before installation, on the belt conveyor installation line, disassemble the upper rollers and set up a working platform in the form shown in Figure 2. If it is glued in the field, use a canvas to build a temporary rainproof shed around the work platform
5.Install the tools of the vulcanizing machine, the tools for processing the tape joints, the power supply wires, etc., and confirm that the glued village materials (such as cover rubber, core glue and glue) are within the validity period, the manufacturer and the production date.
6. Installation of the vulcanizer is carried out as follows:
(1) Place the single lower machine in the form shown in Figure 3;
(2) As shown in Figure 4, first place the pressure device (water pressure plate) on the placed lower frame machine; then place the lower electric plate on it. After the three are aligned, the lower electric heating plate is covered with plastic film (or talcum powder); Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate.
(3) Place the tape joints that have been processed and processed well and filled with the rubber material on the lower hot plate; after finding the center line, fix the tape on both sides with the clamp plate and the clamping mechanism. Its form is shown in Figure 5;
(4) on the tape joint. Place the plastic film (or talcum powder) in the position corresponding to the lower hot plate, and then place the electric heating plate and the heat insulation board on it in order. Its form is shown in Figure 6.
Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate
(5) Place the upper frame on the heat insulation board as shown in Figure 7, and align and align with the lower frame.
(6) According to Figure 8, install the pre-tightening bolts, washers and nuts in the elongated holes at the upper and lower frames, and tighten the nuts with a wrench. At this point, the main part of the vulcanizer is installed.
(7) According to Fig. 9, the quick joint of the pressure pump system is connected with the water inlet hole of the pressure device, and the primary power supply wire is correspondingly inserted into the socket of the electric heating control box, and one end of the secondary wire is inserted in the electric heating control box. On the socket, the other end is inserted on the hot plate; the corresponding one of the thermal resistance (or thermocouple) wire is inserted into the socket of the electric heating control box, and the other end is inserted into the temperature measuring hole of the electric heating plate. At this time, the vulcanization mounting is completed, and the timing operation of pressurization and heating is prepared.
Maintenance and maintenance
1. Before use. check the insulation resistance of the hot plate. If it is too low, it should be energized and dried until the insulation value reaches 50MΩ or less.
2. in the use of moving in the process should be handled with care. civilized operation;
3.If you work in the field, you should have reliable rain and water proof means to avoid being affected by rain and moisture.
4.When the use of its length is completed. it should be placed in the warehouse where the air circulation, relative humidity is not more than 85%. and is not affected by rain. The sleeper is raised below, and it is strictly prohibited to be placed on the ground
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